With Q-Bo, each screw is equipped with a new type of washer that uses a piezo resistive DiaForce thin sensor system to measure the preload force at three points. Any change in the preload force changes the electrical resistance in the DiaForce thin film. When a screw comes loose, the resulting change in resistance is reported to a radio module located on the screw head. The radio module, in turn, sends the data to a base station, which collects the information from all relevant screws on the object.
Using the mioty radio protocol developed at Fraunhofer IIS, several hundred thousand screws can be connected to just one base station. The mioty radio technology also makes robust and reliable data transmission possible through a special telegram splitting method. The base station could thus be located on the edge of a wind farm, for example, several hundred meters or even several kilometers away.
The system uses energy harvesting technologies. This involves the use of heat or light to generate electricity. For Q-Bo, a thermoelectric generator generates electricity from the minute differences in temperature between the screw head and the environment. It is also possible to generate the electricity through solar cells.
To ensure security and reliability of the data via a special commissioning box that assigns each Q-Bo screw connection an individual ID as well as further info on the requirement profile and exact position.
Q-Bo technology can also be integrated into existing systems as a retrofit. At present, Q-Bo is designed for commercially available DIN screws. The system is ready for use with screws of size M18, and systems for M20 and M36 will soon be available. Evaluation kits have already been shipped to the first companies, which are looking to optimize a wide range of applications there by using Q-Bo.