Pruftechnik provides single laser alignment systems which are the core technology behind the RotAlign Touch, OptAlign Touch, and ShaftAlign Touch alignment systems.
According to Fluke, misalignments are an unseen force, driving increased utility costs and are the leading cause of 50% of unplanned downtime in rotating machines. A single 75 KW pump with an aligned offset of just 0.75mm increases utility costs by €1,624/$1,758 annually while also accelerating wear on bearings, seals, and couplings. With up to 90% of industrial equipment misaligned, precision alignment programs offer companies the potential to save thousands of euros or dollars in utility costs alone over a machine’s lifetime.
In response to these challenges, Fluke introduced Shaft Alignment solutions along with flexible, modular alignment packages that include any combination of:
Unified Shaft Alignment Tablet The FRS Shaft Alignment App Pruftechnik’s precision alignment heads SensAlign 3, SensAlign 5, and SensAlign 7 This scalable, modular system allows organisations to start their alignment programs with only the components and the shaft application level they need, reducing upfront costs. As their program grows, they can add new capabilities without replacing existing equipment.
Maintenance professionals are being asked to do more with leaner teams, and Pruftechnik Shaft Alignment tools have been designed with this in mind. They are said to eliminate the need for multiple tablets while enabling technicians to perform reliable precision alignments in industrial applications. The rugged tablet is built to endure even the toughest industrial environments, with an environmental protection rating of IP65, it is dustproof, water jet resistant, and designed to withstand drops of up to 1.2 meters.
The Shaft Alignment tablet is available in both locked and unlocked versions. The locked version performs alignment work only, allowing for focused work on a secure, closed platform. The unlocked version allows users to install additional applications such as thermal imaging, geometrical alignment or computerised maintenance management system (CMMS for example from eMaint) applications to further support reliability. Both versions integrate with Pruftechnik’s alignment heads to enable precision alignment in industrial applications.
Aaron Merkin, chief technology officer, Fluke Reliability, commented: “At Fluke Reliability, our strength lies in solving complex industrial challenges through precision alignment technology. Since acquiring PRÜFTECHNIK in 2019, we've combined decades of engineering expertise with our innovation roadmap to deliver scalable solutions that drive measurable results.”
He continued: “Today’s reliability professionals are navigating unprecedented challenges: tighter budgets, shrinking skilled labour pools, and increasing pressure to maximise uptime with fewer resources. Our latest shaft alignment solution is built to meet today’s challenges—modular, adaptable, and scalable to any stage of an organisation’s alignment journey. Both accelerating time to value and helping maintenance teams do more with less.”
Shaft Alignment solution Key Features and Benefits Include:
Rugged, industrial-grade design: IP65-rated for dust, water, and impact resistance Intuitive navigation: Easy-to-use touch interface for faster alignments Modular flexibility: Choose software and sensor options to fit company needs and budget Effortless reporting: Simplified results sharing and user management Precision performance: Single-laser repeatability with adaptive alignment and situational intelligence for faster, more accurate precision alignment Expert support: Access to Pruftechnik’s virtual training centre and team of alignment experts