Smurfit Kappa is a provider of paper-based packaging globally, with operations spanning across 35 countries. It has operated in Mexico since 1957 and has been increasing production capacity in the country recently, investing over USD350 million since 2018.
ABB will provide Smurfit Kappa with its ABB Ability System 800xA distributed control system (DCS), accompanied by a paper machine drives system, encompassing advanced drives and motors designed to optimise PM5’s performance.
The modernisation is expected to transform PM5 into an efficient and productive machine capable of meeting the demands placed on it. Upon completion of the project, Smurfit Kappa is expected to realise an increase in production efficiency and output.
Smurfit Kappa required speed and tension controls to operate at optimum levels, while keeping downtime to a minimum.
The ABB technology embedded in the drives, complemented by the control system, is expected to help secure optimum speed and torque control of the paper machine’s sectional drives for years to come. This is achieved through a combination of factors such as a Direct Torque Control algorithm, which ensures precise control and allows for consistent quality and minimised waste over a long period of time. ABB is said to guarantee a system uptime of 98.5% during a three-month period following the machine's startup in 2025. This is claimed to translate to a maximum downtime of 33 hours within that timeframe.
“We are impressed by ABB’s deep understanding of the industry and their commitment to exceeding expectations,” said Mario Olvera, engineering and project director, Smurfit Kappa Mexico. “We are confident that their expertise will be instrumental in maximising the performance and efficiency of PM5. This project represents a significant step forward for Smurfit Kappa in Mexico, and we look forward to a successful collaboration with ABB.”
“Partnering with Smurfit Kappa on this momentous project will help ensure optimal equipment design, control performance, and seamless commissioning,” said Diego Navas, regional sales manager, ABB pulp and paper, North America. “A dedicated team of ABB specialists will work alongside our customer on the machine to deliver significant benefits, including increased production, improved efficiency, and reduced operational costs.”
The project’s scope extends beyond supplying equipment. ABB will provide engineering and commissioning services, ensuring a smooth transition to the upgraded PM5. Backed by its ABB Ability System 800xA and Remote Access Platform, ABB can provide customer support from anywhere in the world at any time.